Product overview
Technogen Enterprise is an Automatic Bottle Aluminum Foil Sealing Machine Manufacturer and Supplier for Tanzania, offering the TGBAFS-60 for automatic foil sealing of bottles and jars before the capping operation.
The machine is designed to place and heat-seal foil over compatible containers, helping protect packed products against leakage, dirt, dust and contamination during handling, storage and transportation. Its automatic configuration makes it suitable for manufacturers requiring consistent foil placement, cutting and sealing at production speeds of 50 to 60 bottles per minute, depending upon bottle diameter.
The TGBAFS-60 incorporates important operating assemblies including a conveyor, foil roll placing and winding assembly, heating/sealing block and release-paper winding assembly. The machine uses conduction heat sealing to apply the foil securely over the bottle opening.
A No Bottle-No Foil system prevents foil from being dispensed when no bottle is detected, helping reduce foil wastage during production. Precise temperature control supports consistent heating conditions during the sealing cycle.
The machine is equipped with industrial controls including PLC, HMI, Variable Frequency Drive and temperature control module. A 7-inch True Color HMI provides the operator with a clear interface for machine operation and monitoring.
Bottle-contact and foil-contact parts are manufactured from AISI 304 Stainless Steel. The machine is designed as a compact and modular system and can be used in both online and offline configurations.
The TGBAFS-60 handles bottles from 20 mm to 70 mm maximum diameter and 50 mm to 180 mm maximum height. The machine operates from left to right and uses a single sealing head.
For manufacturers in Tanzania, including production operations in Dar es Salaam, Morogoro, Dodoma, Mwanza, Arusha and Mbeya, this automatic foil sealing machine can be evaluated for food, beverage, pharmaceutical and pesticide packaging requirements where compatible bottle and foil specifications fall within the stated machine range.
Working principle
The Automatic Bottle Aluminum Foil Sealing Machine performs foil placing, cutting and conduction heat sealing before the bottle capping process.
The foil roll is mounted on the foil placing assembly. Bottles enter the machine through the conveyor and move towards the foil sealing section.
When a bottle is detected, the No Bottle-No Foil system permits foil feeding for the sealing operation. The foil is supplied from the winding system and positioned for the bottle.
The machine then uses its heating/sealing block to apply controlled conduction heat for foil sealing. Sealing temperature is regulated through the temperature control module to maintain the required heating conditions.
Uniform foil cutting and sealing are carried out as the bottle proceeds through the machine. The release paper is collected through the release-paper winding assembly.
The conveyor transports the sealed bottle towards the discharge side for the subsequent packaging operation.
The main machine and conveyor have separate gearbox and motor systems, allowing their operation to be controlled independently. The machine direction is specified as left to right.
This automated working arrangement allows Tanzania manufacturers to integrate the TGBAFS-60 into an existing production line or operate it as an offline foil sealing unit.
Salient features
- Compact & Modular Model : Space-saving design for flexible installation.
- AISI 304 Construction : Bottle and foil contact parts are made from Stainless Steel 304.
- Easy Operation : User-friendly controls simplify routine machine operation.
- Separate Gearbox & Motor : Main machine and conveyor have independent drive systems.
- Foil Winding & Unwinding Unit : Provides smooth and controlled foil handling.
- Conduction Sealing : Uses controlled heat for reliable foil sealing.
- Uniform Cutting & Sealing : Provides consistent foil cutting and sealing.
- Online & Offline Operation : Suitable for integrated or independent use.
- No Bottle-No Foil System : Prevents foil feeding when no bottle is detected.
- Temperature Control Module : Provides precise sealing temperature control.
- Multiple Foil Compatibility : Handles several specified foil materials.
- 7-inch True Color HMI : Provides clear machine operation and monitoring.
- PLC Control : Provides automated machine sequence control.
- Variable Frequency Drive : Supports controlled machine speed adjustment.
Safety & interlocks
- Safety Clutch Device : Disengages the star wheel during overload or jamming.
- No Bottle-No Foil System : Prevents foil dispensing when no bottle is detected.
Optional / add-on features
- Safety Cabinet : Toughened, polycarbonate or acrylic glass safety enclosure.
Applications & industries
The Automatic Bottle Aluminum Foil Sealing Machine is designed for heat sealing compatible foil over bottles and jars before capping.
The source machine data identifies applications in the Food, Beverage, Pharmaceutical and Pesticide industries.
Food and beverage manufacturers can use the machine for compatible bottles and jars requiring foil sealing before final closure. Pharmaceutical packaging operations can use the system where automatic foil placement and conduction sealing are required. The machine can also be used for compatible pesticide containers requiring secure foil sealing before capping.
The TGBAFS-60 supports different foil materials including Aluminum Poly Foil, Polyester Poly Foil, laminates, Paper Poly Foil and Glassine Polyfoil.
Its online and offline operating capability gives Tanzania manufacturers flexibility when integrating the equipment into an existing production setup or using it as an independent foil sealing station.
Final machine suitability should be evaluated against the actual bottle diameter, bottle height, foil specification and required production speed.
Application items
- Food bottle and jar foil sealing.
- Beverage bottle foil sealing.
- Pharmaceutical container foil sealing.
- Pesticide container foil sealing.
- Automatic foil sealing before bottle capping.
- Online foil sealing applications.
- Offline foil sealing applications.
- Aluminum Poly Foil sealing.
- Polyester Poly Foil sealing.
- Laminate foil sealing.
- Paper Poly Foil sealing.
- Glassine Polyfoil sealing.
Technical specifications
| Parameter | TGBAFS-30 |
|---|---|
| Machine Name | Automatic Bottle Aluminium Foil Sealing Machine |
| Brand | Technogen Enterprise |
| Automation Grade | Automatic |
| Direction | Left To Right. |
| No of Sealing Head | Single |
| Output | 20 to 25 bottle / Minute depending upon the diameter of the bottle. |
| Bottle diameter | 20 mm to 70 mm max |
| Bottle height | 50 mm to 180 mm max |
| Foil Placing Round Plate | 325 mm |
| Core Diameter of Foil Roll | 76 mm |
| Maximum outside Diameter of Roll | 300 mm |
| Heater | Pin type heater (2 NOS) |
| Electrical Supply | 3 KW |
| Power Requirement | 440 Volts, 3 Phase 50 Hz. |
| Air Required | 6 Bar |
| Height of Conveyor | Adjustable from 800 to 850 mm |
| Dimensions | 1830 MM (L) X 850 MM (W) X 1575 MM (H) |
Machine video
Automatic Bottle Aluminum Foil Sealing Machine Manufacturer — machine video 1
Automatic Bottle Aluminum Foil Sealing Machine for Tanzania production
For manufacturers in Tanzania, Automatic Bottle Aluminum Foil Sealing Machine should be evaluated against the actual product, pack format, production schedule and operating environment. Technogen Enterprise is an Automatic Bottle Aluminum Foil Sealing Machine Manufacturer and Supplier for Tanzania, offering the TGBAFS-60 for automatic foil sealing of bottles and jars before capping. The selected arrangement must suit both routine output and the changeovers expected during normal production.
Operating and product considerations
Seal performance is governed by the packaging material, container or product dimensions, temperature response, dwell time and line speed. Compatibility samples are important because the correct heating, pressure, film or foil arrangement varies with the pack being produced.
Planning the complete production line
The equipment should be considered with the preceding filling or capping stage and the following inspection, coding or secondary-packaging operation. Tanzania projects also need to confirm utilities, ambient conditions and operator access around the sealing zone before the final system is selected.
Information required for machine selection
- Container or pack material and dimensional samples
- Seal medium, closure or film construction
- Required output, utilities and upstream/downstream interfaces
Enquiries are supported for projects in Dar es Salaam, Dodoma, Mwanza, Arusha, Morogoro and other Tanzanian industrial locations. The final model, construction, output, documentation and support scope are confirmed in the commercial and technical offer.
